Rubber Coatings

Innovative Roller Solution, Inc. can provide all your custom rubber coated roller needs. Whether replacing, repairing, reconditioning, recovering, resurfacing, regrinding, recoating, or fabricating new rubber rollers, Innovative Roller Rubber specializes in delivering cost-effective solutions. We work with your AutoCAD and traditional drawings, but are capable of advanced reverse engineering your existing worn rubber rollers. Rollers may be up to 20’ in length, 48″ in diameter, and weighing up to 3 tons per roll. We welcome small orders including prototype production, and maintain short lead times. Innovative has a large inventory of roll covering compounds available to quickly respond to your emergencies.

We can formulate the covering to your specific service condition and provide you with the most suitable material with the most effective durometer (rubber hardness) ranging from 5 to 100 Shore A. We hold tolerances as close as ±0.001″. Innovative Roller Solution can provide a wide range of grooves, finishes, crowns and tapers. We’ll maintain your exact specifications over your entire order and consistently from order-to-order.

Services Include

Repairing worn or damaged bearing surfaces
Specialty pulling lagging
Rubber roller resurfacing and recovering
Rubber rollers reconditioning and replacement
Recoat rubber rollers
Regrinding and repairing rubber rollers

Innovative has worked with a variety of core types including steel, aluminum, titanium, magnesium, brass, and metal alloys, along with a number of non-metallic substrates, such as micarta and linen.

Same day service is available for regrinding rubber rollers. Breakdowns take priority. Pick-up and delivery service is available.

Innovative Roller Solution manufactures high quality rubber covered rollers to meet the needs of your specific application. From high quality applicator rolls to common feed rolls, our technical experts will help guide you to the optimal solution. Our Quality Management System ensures rollers are produced to the customer’s specifications each and every time.

Rubber is applied to rollers by means of extruding uncured rubber into a strip that wraps around a metal core that is clean prepared and primed. Autoclaves then vulcanize the rubber to the core cohesively. The rubber is then ground and polished to exacting standards, such as: